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Engineering

Our very own tooling /mold design department. From digital drawing, we are able to precisely sculpture and replicate the tooling used for die cast/plastic injection etc. Our tooling department are dedicate to only manufacturing tooling for our clients. All tooling are routinely brought into department for maintenance and inspection. This is vital as it ensures longevity of the tooling quality.
In-house tooling allows lead time management; also mean the assurance of confidentiality in opening your tooling with First Lighting.

 
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Tooling Division

Our very own tooling /mold design department. From digital drawing, we are able to precisely sculpture and replicate the tooling used for die cast/plastic injection etc. Our tooling department are dedicate to only manufacturing tooling for our clients. All tooling are routinely brought into department for maintenance and inspection. This is vital as it ensures longevity of the tooling quality.
In-house tooling allows lead time management; also mean the assurance of confidentiality in opening your tooling with First Lighting.

 
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Die Cast Division

Caster Lighting offers a variation from 50~800 tons die casting in-house (manual/semi-automated). All aluminum alloy ingot received are inspected prior to usage, to ensure the quality in its content. Each machinery is equipped with a liquid water cooler to eliminate sudden temperature drop, a serious factor that could potentially impact the products longevity.

 
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CNC Division

All secondary operation such as deburring and tapping is completed by CNC machinery in-house. Our tooling department is experienced in building jigs to ensure the precise positioning of each drill hole when executed. Today we operate 10 CNC machinery, with plans for further expansion.

 
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Pre-treatment

It’s important that all our aluminum parts go through pre-treatment process, to eliminate any excess substance or material that may linger on the die-cast parts. It also ensures through pretreatment, allows the powder paint to be more effectively adhesive onto the fixture. Without pre-treatment, problems such as peelings of paint may occur. Caster Lighting is one of pioneers in implementing automated pre-treatment processing.

 
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Powder Coating

We offer both manual and semi-automated powder painting in-house. The powder are positively charged, allowing them to absorb onto the fixture, presenting an evenly coverage. This method is much more efficient in that it allows the powder to go into hard to reach places, creating a much evenly surface coverage. We are able to cater to our client’s specified color, or even specified requirement (I.E AAMA compliance standard, High UV standard).

 
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SMT Division

With all LED Board’s Electrical Circuit designed ourselves, We can cater to any specialize wattage selection our Customer may need. With State of the Art SMT facility In house, can ensure quality assurance and specification verification.

 
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Assembly Division

With over 15 semi-automated assembly lines, and production capability of manufacturing LED, HID, Halogen and CFL fixtures, our technicians are experienced in assembly wide range of lighting fixtures. All staff will complete an intensive product training, to ensure their ability in correctly utilizing equipment and process.


Each line is equipped with quality control technician to ensure the quality assurance, prior to packaging. Our production capacity can reach 70-100 40ft containers of lighting products monthly.

 
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Warehouse Shipment

All products once finished with aging test, will be carefully packaged and placed into warehouse to wait for shipment. Warehouse offers humidity control to ensure external environment does not affect product’s packaging quality.

 
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Quality / Aging Test

All LED Fixtures, Upon Assembly completion, will conduct aging test to allow us to

Identify any potential early life failure, and prevent these Fixture’s from leaking out of the factories. By implementing 100% aging test can allow us more clearly identify any cause of defective, in doing so improve our quality.